L3p AlCu

http://www.l3p.nl/files/Hardware/L3p%20AlCu/l3p_alcu.png

Here a small project :)

The TC-100 is already an out of production case and was a present from Marco en Ruud van Cooler Master Benelux.

Always wanted to do something with passive cooling!

http://www.l3p.nl/files/Hardware/L3p%20AlCu/1-start/2%20%5B550xl3p%5D.JPG

Cause it was a really busy year for me I wasn't able to find the time for it.

Finally found it!

For the support I got from several company's I though, why not make is a small project :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/1-start/3%20%5B550xl3p%5D.JPG

My plan is to get this working as a passive cooled htpc/internet pc with a Corsair logo window and brushed aluminum look.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/1-start/4%20%5B550xl3p%5D.JPG

Hardware:

Cooler Master TC-100

Cooler Master Copper passive cooling kit

Lian Li SD-03A Case Stand Silver

AC Ryan Aluminum brushed 1mm panel

Lamptron 19mm switch blue

Intel Core i3 2120T

Asus P8H77-I

PicoPSU 150XT

Corsair Dominator Platinum 8GB 1866Mhz

Corsair Neutron GTX 120GB

Corsair Vengeance K60

Corsair Vengeance M90

Big thanks to:

http://redharbinger.com/photo/Cross/Sponsorlogo/corsair.pnghttp://redharbinger.com/photo/Cross/Sponsorlogo/cm.png

http://redharbinger.com/photo/Cross/Sponsorlogo/asus.pnghttp://redharbinger.com/photo/Cross/Sponsorlogo/highflow.png

Thanks stratosrally! This will be a bit smaller project though :)

The hardware.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/1%20%5B550xl3p%5D.JPG

Don't know why, but I just love brushed aluminum.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/2%20%5B550xl3p%5D.JPG

Won't be much left of the original steel frame.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/3%20%5B550xl3p%5D.JPG

Will also replace the front since it won't have a dvd/blu-ray player.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/4%20%5B550xl3p%5D.JPG

Can't wait to figure out the cooling as the original kit was designed for real old VIA chipset mainboards :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/5%20%5B550xl3p%5D.JPG

At first it was going to be an AMD setup but cause of some driver issues and heat problems I went for an intel based setup.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/6%20%5B550xl3p%5D.JPG

Also ordered a PicoPSU 150XT.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/7%20%5B550xl3p%5D.JPG

The H77 board.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/8%20%5B550xl3p%5D.JPG

And the Intel i3 2120T (35W)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/9%20%5B550xl3p%5D.JPG

So glad Corsair wanted to help out on this little project!

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/10%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/11%20%5B550xl3p%5D.JPG

First run with the new psu went perfect.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/12%20%5B550xl3p%5D.JPG

Without any airflow it gets pretty hot :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/13%20%5B550xl3p%5D.JPG

Set of aluminum Lian Li casefeet.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/14%20%5B550xl3p%5D.JPG

Outside all Alu.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/2-hardware/15%20%5B550xl3p%5D.JPG

Next update the heatpipes.

Really nice project L3p.

Looking forward to see more of your progress.

Thanks Wwwicked!

So ... got everything off my attic :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/1%20%5B550xl3p%5D.JPG

Ohh boy :P

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/2%20%5B550xl3p%5D.JPG

Just love untreated copper.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/3%20%5B550xl3p%5D.JPG

Ever seen a Cooler Master heatpipe bending iron? :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/4%20%5B550xl3p%5D.JPG

Because these sets are originally for VIA chipsets it was quite a puzzle.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/5%20%5B550xl3p%5D.JPG

This'll be it. Left for the CPU with 4 heatpipes, on the right, 2 pipes for the chipset.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/6%20%5B550xl3p%5D.JPG

While I was at work I came up with a solution for the front with unwanted DVD slot.

Just make a new one :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/7%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/8%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/9%20%5B550xl3p%5D.JPG

Because it's about $4 a kilo I also took 2 bigger panels for if I ever want it to support ATX.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/10%20%5B550xl3p%5D.JPG

Finding the right size logo for the casewindow.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/11%20%5B550xl3p%5D.JPG

Further with the copper.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/12%20%5B550xl3p%5D.JPG

Was looking for a way to mount it all .. luckily I had an EKWB bracket left somewhere.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/13%20%5B550xl3p%5D.JPG

Will probably become something like this.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/14%20%5B550xl3p%5D.JPG

First need to clean it up and shorten the bolts.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/15%20%5B550xl3p%5D.JPG

Nice mess again :D

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/16%20%5B550xl3p%5D.JPG

To get the EK bracket working with the copper parts I had to change some parts.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/17%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/18%20%5B550xl3p%5D.JPG

Bottom with just 4x M4 and plastic rings.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/19%20%5B550xl3p%5D.JPG

Top with a nut and MDPC-x cap.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/20%20%5B550xl3p%5D.JPG

And measuring again.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/21%20%5B550xl3p%5D.JPG

Decided to just replace the front panel only. (Not add a back one)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/22%20%5B550xl3p%5D.JPG

Getting the tools from the car.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/23%20%5B550xl3p%5D.JPG

The panels are pretty damaged, will be quite some sanding.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/24%20%5B550xl3p%5D.JPG

Getting the switch in the panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/25%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/3-mod1/26%20%5B550xl3p%5D.JPG

Larger update this time!

(For the ones who didn't know, all my photos are linked to bigger ones)

Finally able to use the investment I did a year ago :)

AC Ryan Brushed alu panels.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/1%20%5B550xl3p%5D.JPG

Lets get the grinder first.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/2%20%5B550xl3p%5D.JPG

Hi

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/3%20%5B550xl3p%5D.JPG

I'm going to use the brushed aluminum on both sides of the original bottom/mainboard tray.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/4%20%5B550xl3p%5D.JPG

Panel for the bottom, will be using acrylic on top of that.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/5%20%5B550xl3p%5D.JPG

And the inside, or mainboard tray.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/6%20%5B550xl3p%5D.JPG

Measuring and fitting the bottom panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/7%20%5B550xl3p%5D.JPG

And again measuring and fitting with the mainboard.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/8%20%5B550xl3p%5D.JPG

This is how the bottom will look.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/9%20%5B550xl3p%5D.JPG

Drawing the panel for the casewindow.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/10%20%5B550xl3p%5D.JPG

And used the grinder to cut it out, also cut a hole in the original panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/11%20%5B550xl3p%5D.JPG

Cutting the logo in the right size.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/12%20%5B550xl3p%5D.JPG

Determining the spot.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/13%20%5B550xl3p%5D.JPG

Drawing it on the aluminum.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/14%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/15%20%5B550xl3p%5D.JPG

Cutting out the logo with my fully automated lasercutter with built-in footpedal and spotlight.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/16%20%5B550xl3p%5D.JPG

Lots of filing and sanding to do afterwards.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/17%20%5B550xl3p%5D.JPG

Polished the thin edges so they will shine.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/18%20%5B550xl3p%5D.JPG

Glued the alu panel to the original panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/19%20%5B550xl3p%5D.JPG

Also glued in the acrylic panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/20%20%5B550xl3p%5D.JPG

Measuring the exact spot of the copper parts.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/21%20%5B550xl3p%5D.JPG

Drilling and tapping.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/22%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/23%20%5B550xl3p%5D.JPG

Determining the holes to attach the new front panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/24%20%5B550xl3p%5D.JPG

And again drilling and tapping...

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/25%20%5B550xl3p%5D.JPG

Cleaned up 2 out of 3 desks on the attic to move on there :)

(As in, all the mess is on the third now)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/26%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/27%20%5B550xl3p%5D.JPG

Shortening the bolts so I won't damage the cpu.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/28%20%5B550xl3p%5D.JPG

Can't wait to test it all to see if it actually works.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/29%20%5B550xl3p%5D.JPG

Testsetup :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/30%20%5B550xl3p%5D.JPG

First boot in bios is always exciting .. but looks good.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/31%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/32%20%5B550xl3p%5D.JPG

Light stress, 65 degrees max .. works for me.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/33%20%5B550xl3p%5D.JPG

Next test, streaming blu-ray for 3 hours.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/34%20%5B550xl3p%5D.JPG

Temps were between 40 and 50 degrees.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/35%20%5B550xl3p%5D.JPG

With light from the original powerbutton.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/36%20%5B550xl3p%5D.JPG

Next update ... more light :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/4-mod2/37%20%5B550xl3p%5D.JPG

To start off right .. an update .. and ..

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/2013.JPG

Let's get rid of all the cables.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/1%20%5B550xl3p%5D.JPG

Where to hide them?

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/2%20%5B550xl3p%5D.JPG

Connecting the vandal switch.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/3%20%5B550xl3p%5D.JPG

Shortening some cables for led and psu.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/4%20%5B550xl3p%5D.JPG

Had some Enzotech heatsinks laying around and used them too.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/5%20%5B550xl3p%5D.JPG

Testing the ledstrip and vandal switch.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/6%20%5B550xl3p%5D.JPG

Psu and all cables :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/7%20%5B550xl3p%5D.JPG

Gone!

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/8%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/9%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/10%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/11%20%5B550xl3p%5D.JPG

Another full test and photos with flasher.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/12%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/13%20%5B550xl3p%5D.JPG

And without flasher.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/14%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/15%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/16%20%5B550xl3p%5D.JPG

Time to do something about the ssd.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/17%20%5B550xl3p%5D.JPG

My idea is to make it a 'bit' shiny.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/18%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/19%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/20%20%5B550xl3p%5D.JPG

Almost there.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/21%20%5B550xl3p%5D.JPG

And a last shot before it disappears in AlCu.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/22%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/23%20%5B550xl3p%5D.JPG

Done.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/24%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/25%20%5B550xl3p%5D.JPG

My daughter is extremely happy with it!

Daddy's happy too as it's the first time since the new Xbmc he can see the DTS-HD notification on his receiver :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/26%20%5B550xl3p%5D.JPG

What's left to happen.

- Sanding the frontpanel.

- adding thermal paste between all the heatpipes and copper side plates

- adding a Cooler Master logo.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/27%20%5B550xl3p%5D.JPG

Thanks Rodrigo!

And another small and last update.

First disassembled all copper again.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/1%20%5B550xl3p%5D.JPG

To get some thermal paste between it.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/2%20%5B550xl3p%5D.JPG

And cleaning it all afterwards.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/3%20%5B550xl3p%5D.JPG

Disassembling the front panel.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/4%20%5B550xl3p%5D.JPG

To start sanding again.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/5%20%5B550xl3p%5D.JPG

Also did something else with the SSD.

Wet sanded it with P2000 which gives a non mirroring nice shine.

After sawing a Corsair logo into the Cooler Master case .. well thought it would be nice to add a Cooler Master logo somewhere too :)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/6%20%5B550xl3p%5D.JPG

More sanding.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/7%20%5B550xl3p%5D.JPG

And even more sanding.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/8%20%5B550xl3p%5D.JPG

Finally the result I wanted.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/9%20%5B550xl3p%5D.JPG

So assembled it again.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/10%20%5B550xl3p%5D.JPG

And a few photos before powering and testing it again.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/11%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/12%20%5B550xl3p%5D.JPG

Also a few in daylight.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/13%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/14%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/15%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/16%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/17%20%5B550xl3p%5D.JPG

Oops ... wrong wire..

Not even that weird :)

(ssd also still not attached)

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/18%20%5B550xl3p%5D.JPG

And a final test with temperatures.

Idle 40-45 degrees, stressed 70 max.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/6-mod4/19%20%5B550xl3p%5D.JPG

Thanks again stratosrally!

Hereby the final photos.

I have to say, I really liked this small project, a complete different thing.

Also very weird to have a running pc making no noise at all ... 0dB.

http://www.l3p.nl/files/Hardware/L3p%20AlCu/AlCu2_final.png

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/1%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/2%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/3%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/4%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/5%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/6%20%5B550xl3p%5D.JPG

http://www.l3p.nl/files/Hardware/L3p%20AlCu/7-final/7%20%5B550xl3p%5D.JPG

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http://www.l3p.nl/files/Hardware/L3p%20AlCu/5-mod3/11%20%5B550xl3p%5D.JPG

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I want to thank the following companies for all their support the last 2 years!

http://redharbinger.com/photo/Cross/Sponsorlogo/corsair.pnghttp://redharbinger.com/photo/Cross/Sponsorlogo/cm.png

http://redharbinger.com/photo/Cross/Sponsorlogo/asus.pnghttp://redharbinger.com/photo/Cross/Sponsorlogo/highflow.png